DECKING DECISIONS:
Introduction
Pressure-Treated Wood
Redwood and Cedar
Tropical Hardwood
Plastic-Wood Composites
Vinyal Deck Systems

INTRODUCTION
Comfort, elegance and living space make a deck one of
the best home improvement investments you can make. According to the
annual Remodeling magazine "Cost vs. Value Report," you'll
get back nearly 75 percent of what you pay for a deck if you sell your
home within the first year after the deck is built. That investment
can vary widely, from around $15 per square foot installed for
pressure-treated Southern yellow pine decks to more than $30 per
square foot for cedar and redwood.
An array of new decking options can make all that
effort and expense last longer and cut down on maintenance during its
life. While pressure-treated "green" Southern yellow pine
still goes into 80 percent of all decks, there are several
alternatives even within the pressure-treated (PT) lumber category.
Other choices include exotic hardwoods and a variety of nonwood
products, such as engineered vinyl systems and plastic-wood
composites. And there are the different shapes, widths, grades and
treatments within categories. This guide to the major decking
materials includes pros, cons, grades, costs and availability for
each, along with some advice to make your investment last.
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PRESSURE-TREATED
WOOD
Advantages: Economical and plentiful,
pressure-treated wood lasts around 15 years when properly treated with
a water repellent every two years.
Disadvantages: The dominant PT species,
Southern yellow pine, checks and splinters as it dries. Left
untreated, some PT turns muddy gray (use a semitransparent stain or
clear sealer). In addition, PT preservative chemical residue may cause
health problems. If you're doing the building, wear a dust mask. And
be sure to wash yourself carefully and your clothing separately after
working.
Availability: PT is widely available at
lumberyards and home centers. Most is sold in 5/4x6 boards and all
2-by dimensions.
Recommendations: Southern yellow pine is
treated with chromated copper arsenate (CCA), an
insecticide-preservative. Use 0.40 (chemical density) CCA for decks
and joists and 0.60 for posts. Consider PT that's factory-treated with
water repellent; Hickson's Thompsonized PT and Osmose's Armor All PT
are two examples. You can also get prestained PT, such as Osmose's
Woodshades, which comes in three colors. Two less-toxic alternatives
are ACQ Preserve with UltraWood water repellent and Kodiak lumber.
Both are preserved without arsenate, and are backed for life against
termites, decay and fungi. Quality grades run in descending order.
Choose grade No. 1 for railings and benches, and grade No. 2 or BTR
for decking. Also check the grade stamp for the letters KDAT
(kiln-dried after treatment), which is more dimensionally stable than
air-dried wood. And use hot-dipped galvanized, aluminum or
stainless-steel (ring-shanked) nails, screws and other fasteners.
Cost: About $10 to $16 per square foot
installed. CCA PT decking itself costs around $1.50 to $2 per square
foot; add 50 cents per square foot for Kodiak and UltraWood.
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REDWOOD AND CEDAR
Advantages: Redwood and cedar heartwood has
glowing color, handsome straight grains and natural resistance to rot
and insects. Boards are easy to cut and can be left untreated to
weather naturally. Life span is easily more than 20 years.
Disadvantages: Both are expensive. Redwood
sapwood - the newer wood closer to the bark - rots when exposed for
sustained periods to moisture. Cedar sapwood breaks down quickly in
moist conditions.
Availability: Redwood and cedar are sold in all
standard dimensions. Cedar 5/4x6-in. deck boards are easy to find.
Redwood can take a few days for special orders.
Recommendations: For redwood, use kiln-dried
deck heart or deck common. Clear heart, clear, B heart and B grade
redwood are fine for lower budgets. For cedar, clear all heart is the
premium choice. Good, lower-cost alternatives include appearance grade
and, for dry areas, No. 1 select tight knot (STK). Use hot-dipped
galvanized, aluminum or stainless-steel (ring-shanked) nails, screws
and other fasteners.
Cost: About $18 to $22 per square foot installed for
both woods, not including substructure. Decking itself costs about $5
per square foot; the higher grades of redwood cost much more.
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TROPICAL HARDWOOD
Advantages: Now more widely available, ipe (E-pay) is
a durable teaklike tropical hardwood sold as Ironwood or Pau Lope (pow
LOW-pay). Twice as strong as oak, ipe is more durable than redwood and
cedar. It has a life expectancy of 40 years or more, and is resistant
to insects and decay. Ironwood is backed by a 25-year transferable
warranty, while Pau Lope comes with a 20-year limited warranty. All
grades are virtually knot-free, and tight grain patterns make this
wood impervious to water. Another tropical hardwood option is cambara;
it's less durable than ipe but also knot-free.
Disadvantages: Expensive. Requires predrilling
for fasteners. Availability: Ipe is available in most standard
dimensions, including 5/456 in. for deck tops and 2-by dimensions for
handrails, joists and posts. But delivery can take up to three weeks.
Recommendations: Treat it just once with a
UV-blocking sealer like Penofin ($30 per gallon) and let it weather.
Use stainless-steel screws. Cost: About $22 per square foot installed,
not including substructure. Decking itself costs about $5 per square
foot. Cambara decking costs $3 per square foot.
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PLASTIC-WOOD
COMPOSITES
Advantages: Virtually indestructible,
plastic-wood composites blend 30 to 50 percent recycled plastic with
wood fibers for skid resistance and stainability. Composite lumber is
low-maintenance, and resists rot, insects and UV rays. It's also
splinter-free and easy to work with. Deck screws sink in and
disappear. Trex, TimberTech and DuraWood EX come with 10-year
warranties, while ChoiceDek and DuraWood PE are backed for 20 years.
Disadvantages: Some composite lumber has a
plastic appearance, and some colors fade over time. During
construction, sawdust and shavings must be collected in a drop cloth
because they aren't biodegradable. What's more, not all composite
lumber can span traditional 16- or 24-in. joist spacing; narrower
joist layout may be needed, boosting cost. Some building codes don't
allow composite lumber; check with your building department before
ordering.
Availability: Trex, approved by most building
codes, is sold in most standard dimensions, including 5/4x6 in. and
2-by. ChoiceDek and SmartDeck come in 5/4x6 in. and 2x6 in. TimberTech
is 1 1/2x6 and 1 1/2x8 in. Recommendations: Typical choices are plain
deck boards, like Trex and ChoiceDek, and shaped tongue-and-groove
deck boards, like TimberTech (which you install) and SmartDeck's
DuraWood EX (installed by a certified contractor). SmartDeck also
offers a 100 percent plastic product, called DuraWood PE. If you're
wiring the deck, consider ChoiceDek and DuraWood; both of these
deck-and-rail systems are formed to allow running wires within posts
or deck boards. Composite lumber weathers to a light gray and can be
painted or stained, though protective sealers aren't required. Use
galvanized screws.
Cost: About $20 per square foot installed for
DuraWood EX, not including substructure. Most composite lumber by
itself costs around $3 per square foot.
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VINYL DECK SYSTEMS
Advantages: Installed by you or a contractor,
vinyl deck systems typically include deck boards, rails, spindles and
fascia. They create a low-maintenance deck that needs no sealers or
finishes and is free of splinters and cracks. Planks have good
spanning ability and resist UV rays if treated at the factory.
Fasteners can be completely hidden once planks are installed. The
three major manufacturers of vinyl deck systems - Kroy, DreamDeck and
EZ Deck - offer limited lifetime warranties.
Disadvantages: These systems are relatively
expensive. Vinyl can fade and get brittle with age unless specially
treated at the factory, and all vinyl eventually loses its gloss.
Sawdust isn't biodegradable, so it must be collected in a drop cloth.
Availability: Kroy deck planks come 8 in. wide,
DreamDeck planks are 5 1/2 in. wide and EZ Deck planks are 4 or 6 in.
wide. These systems must often be ordered through distributors.
Recommendations: Choose skid-resistant planks,
available in a variety of colors from Kroy, DreamDeck and EZ Deck.
Also opt for color-fast, no-fade treatments like the one used by EZ
Deck. Planks can be cut to length with a circular saw; plank ends are
covered with vinyl caps. Proprietary strip systems are screwed to
joists with galvanized or stainless-steel screws, then planks snap
into place.
Cost: About $13 per square foot installed for
Kroy, $18 for DreamDeck and $22 for EZ Deck, not including
substructure. Decking itself costs about $7 to $12 per square foot.
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